ZJ-20-T6 steam turbine bolt heater's core design shortens maintenance time
Date:2025/10/10 10:05:42 Visits: Author:Dongfang YOYIK Engineering Co; Ltd,ZJ-20-T6 steam turbine bolt heater's core design shortens maintenance time
The ZJ-20-T6 steam turbine bolt heater utilizes a dual design approach of "precise power matching + intelligent temperature rise control," breaking the efficiency bottleneck of traditional heating methods and significantly reducing bolt tightening time. The core of this power design is to calculate the optimal heating power for each bolt based on the bolt's material properties, nominal dimensions, and thermal tightening requirements. This avoids slow temperature rise due to insufficient power or localized overheating due to excessive power. The heater's heating element is made of a high-density alloy, and the length of the heating section is precisely matched to the depth of the bolt's heating hole. This ensures direct heat transfer to the bolt's core stress-bearing area, minimizing heat loss to the external environment and significantly improving heat utilization efficiency.
The temperature rise control mechanism utilizes a "staged heating + real-time temperature feedback" mechanism: Initially, the temperature is rapidly increased at a higher power level. When the bolt temperature approaches the thermal tightening threshold, the heater automatically switches to a holding power level. A built-in temperature sensor monitors the bolt temperature in real time to prevent thermal stress caused by temperature fluctuations. Traditional heating methods rely on manual intermittent heating and temperature measurement, which can easily lead to repeated temperature increases due to inaccurate temperature control, and tightening a single bolt can take several hours. The ZJ-20-T6, however, precisely coordinates power and temperature rise to uniformly reach the tightening temperature within tens of minutes. The heating process requires no manual intervention, and multiple bolts can be heated simultaneously. This design directly shortens the time required for bolt removal and installation, a critical step in steam turbine maintenance. Especially for units requiring extensive bolt tightening, overall maintenance time can be reduced by over 30%, minimizing unplanned downtime losses.
As a comprehensive enterprise integrating R&D, manufacturing and sales, YOYIK always adheres to the "customer-centric" business philosophy and is committed to providing one-stop equipment procurement and technical services. The company has an experienced technical team and a complete after-sales service system, which can quickly solve various problems of customers in the process of equipment installation, commissioning and maintenance, and ensure the smooth progress of customer projects. Whether it is large-scale power station construction or small-scale equipment transformation, YOYIK is a trustworthy partner.
Yoyik can offer many spare parts for power plants as below:
Electric heating rod ZJ-20-T6
Position indicator 6DR5010-ONGOD-OAAO\SW400.00
Excitation Regulator Power Supply Module 4NIC-FD480
Braun Card D42151U1
PRINTED POWER SUPPLY CARD CIRCUIT BOARD GD4421007
MAIN CARD FOR ELECTRIC ACTUATOR RJ 80
microtemp thermal fuse XRNT-12-100A
ALARM SIRINE - WARN ING HORN TGSG-06C
Eddy Current Sensor PR6423/002-040
LVDT transmitter XCBSQ-02/500-02-02
LVDT Sensor 2000TDGN-15-01
Probe TDZ-1-33
M8410 Input Source Board ME8.530.031
Eddy Current Sensor PR6422/000-101
Sensor DF311180-50-02-02
240v pressure switch RC778NZ090HSS
LVDT Sensor Z96200WN
Potential Transformer ZDG-1.5
Electric heating rod ZJ-20-T6
LVDT Sensor HBTD-6-250
automatic temperature WSSX-411 0-100¡æ L=75MM M27*2
Oil and water alarm OWK-II
Eddy Current Sensor PR6424/004-100
Local operation box HSDS-40/LC
Rotation Speed Sensor DF6202
Eddy Current Sensor PR6423/003-111
Temperature and humidity controller TH-D/OLED
Sensor speed turbine SZCB-01
Temp sensor AS5181PD50Z2
FRP TQJ-2400AT9
Excitation power supply module MPS10/5-230/24/48
LVDT Sensor 4000TDGN-100-01-01
Pressure relief valve YSF16-70/130KKJ
displacement sensor potentiometer TDZ-1G-11
Shaft Displacement Protecting Unit CWY-DO-20Q08-50V
LEVEL SWITCH LOW RC861CZ084HYR
Relay for distribution network RMDH-88H
GES6000 excitation system supporting display screen GES6000
Electric heating rod ZJ-20-T6
Speed Transmitter Sensor ZS-02
eddy current sensor is used for CON011/916-100
Power supply PSMB-8-8-24V/120W
Transformer TBS-200 (84)
led rpm indicator SCZ-04B
Current sampler WBV334aS1-0.5
motor differential protection relay WDZ-5231
ACTUATOR RJ80
Actuator LVDT Position Sensor DET-500A
Human Interface Module 20-HIM-A6
module 3500/40-01-00
Eddy Current Sensor PR6422/003-010
Electric actuator control board 2SA77HN-D2TO-HY-MN
Auxiliary power PSMU-1-12V/10W
Two-wire LVDT Sensor HDC2-150-01-10
Bolt electric heating rod ZJ-20-T8
Speed transmitter T501.50
hydrogen transmitter KQL1500
bolt heater DJ-22-41
sensor T-O3S
Plasma cathode head EPBS-G-II-175-YJ/XL
mechanical fuel tank level gauge UHZ-10C00N1000 S1. 00DN2525PN1.6V
Flame detection optical fiber LK-YD-S-122
Eddy Current Sensor PR6424/002-001
Embedded intermediate relay GZY-202/110V
eddy current transducer CWY-DO810800-50-0301-01
Flow Switch 619353-SGLGY7
RTD WZPK2-238
differential pressure indicator MIX7B62B24
LVDT transmitter XCBSQ-03/25-01-22
DC electric heating cabinet DJZ-02
Indicator RDZW-2Na04-B02-C01-F01
precision level gauge CEL-3581A/GF
lvdt measurement HL-3-300-15
Current shunt resistror FL2-75mV
speed sensor CS-1D 065-02-01
Steam turbine bolt electric heating rod 05E14A
Electric heating rod ZJ-20-T6
DFYLMY-2025-10-10-A